2Bros Parts

CONNECTING ROD KTM 450-525, HOT RODS 8666

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High-quality replacement connecting rod kit designed for durability and performance. Manufactured from hot-rolled ASTM 4115 steel and case-hardened to 58-62 Rc, this kit provides exceptional strength and longevity. Its advanced design includes strategically placed side scalloping and vent slots to minimize high RPM bearing race distortion. Double-forged rods improve grain flow and maintain dimensional consistency, while shot-peening and double-honing enhance strength under heavy loads. The small ends are double-drilled for additional lubrication and cooling, critical for wrist pin bearings under extreme conditions. Thrust washers and crank pin bearings are silver-coated for added lubricity. Sold as a complete kit with rod, crank pin, crank pin bearing, top-end bearing, and thrust washers. Features include manufacturing from hot-rolled ASTM 4115 steel and case-hardening to 58-62 Rc, side scalloping and vent slots to reduce high RPM bearing race distortion, double-forged rods to improve grain flow and dimensional consistency, shot-peening and double-honing for superior strength under heavy loads, double-drilled small ends to enhance lubrication and cooling for wrist pin bearings, and silver-coated thrust washers and crank pin bearings for increased lubricity. The complete kit includes the rod, crank pin, crank pin bearing, top-end bearing, and thrust washers. Specifications: Big End Bearing 35x43x21.7 mm, Big End Bore 43.00 mm, Big End Width 21.90 mm, Center to Center 129.00 mm, Pin Diameter 35.00 mm, Pin Length 64.60 mm, Small End Bore 20.00 mm, Washer Thickness 0.95 mm. Cross-Reference OEM Part Numbers: KTM: 59030015044. Part Number: 56-863.HR1. Manufacturer: Hot Rods. Weight: 920 grams.

Specifications
SKU
56-863.HR1
Brand
Hot Rods
Availability
In Stock (1)

Fitments (210)

MakeModelYearNotes
BETARR 2502005โ€”
BETARR 2502006โ€”
BETARR 2502007โ€”
BETARR 2502008โ€”
BETARR 2502009โ€”
BETARR 4502005โ€”
BETARR 4502006โ€”
BETARR 4502007โ€”
BETARR 4502008โ€”
BETARR 4502009โ€”
BETARR 4502018โ€”
BETARR 4502019โ€”
BETARR 4T 2502005โ€”
BETARR 4T 2502006โ€”
BETARR 4T 2502007โ€”
BETARR 4T 4502005โ€”
BETARR 4T 4502006โ€”
BETARR 4T 4502007โ€”
BETARR 4T 4502008โ€”
BETARR 4T 4502009โ€”
BETARR 4T 5252005โ€”
BETARR 4T 5252006โ€”
BETARR 4T 5252007โ€”
BETARR 4T 5252008โ€”
BETARR 4T 5252009โ€”
BETARR 5252004โ€”
BETARR 5252005โ€”
BETARR 5252006โ€”
BETARR 5252007โ€”
BETARR 5252008โ€”
BETARR 5252009โ€”
BETARR 5252010โ€”
BETARR 5252011โ€”
BETARR 5252012โ€”
BETARR 5252013โ€”
BETARR 5252014โ€”
BETARR 5252015โ€”
BETARR 5252016โ€”
BETARR 5252017โ€”
BETARR ENDURO 2502005โ€”
BETARR ENDURO 2502006โ€”
BETARR ENDURO 2502007โ€”
BETARR ENDURO 4502005โ€”
BETARR ENDURO 4502006โ€”
BETARR ENDURO 4502007โ€”
BETARR ENDURO 4502008โ€”
BETARR ENDURO 4502009โ€”
BETARR ENDURO 4T 2502005โ€”
BETARR ENDURO 4T 2502006โ€”
BETARR ENDURO 4T 2502007โ€”
BETARR ENDURO 4T 4502005โ€”
BETARR ENDURO 4T 4502006โ€”
BETARR ENDURO 4T 4502007โ€”
BETARR ENDURO 4T 4502008โ€”
BETARR ENDURO 4T 4502009โ€”
BETARR ENDURO 4T 5252005โ€”
BETARR ENDURO 4T 5252006โ€”
BETARR ENDURO 4T 5252007โ€”
BETARR ENDURO 4T 5252008โ€”
BETARR ENDURO 4T 5252009โ€”
BETARR ENDURO 5252005โ€”
BETARR ENDURO 5252006โ€”
BETARR ENDURO 5252007โ€”
BETARR ENDURO 5252008โ€”
BETARR ENDURO 5252009โ€”
KAWASAKI450 XC ATV2008โ€”
KAWASAKI450 XC ATV2009โ€”
KAWASAKI525 XC ATV2008โ€”
KAWASAKI525 XC ATV2009โ€”
KAWASAKI525 XC ATV2010โ€”
KAWASAKI525 XC ATV2011โ€”
KAWASAKI525 XC ATV2012โ€”
KTM250 EXC G RACING2004โ€”
KTM250 EXC G RACING2005โ€”
KTM250 EXC R2001โ€”
KTM250 EXC R2002โ€”
KTM250 EXC R2003โ€”
KTM250 EXC R2004โ€”
KTM250 EXC R2005โ€”
KTM250 EXC R2006โ€”
KTM250 EXC RACING2001โ€”
KTM250 EXC RACING2002โ€”
KTM250 EXC Racing20031st Filter
KTM250 EXC Racing20041st Filter
KTM250 EXC Racing20051st Filter
KTM250 EXC Racing20061st Filter
KTM400 EXC1999โ€”
KTM400 EXC20001st Filter (Long)
KTM400 EXC20011st Filter (Long)
KTM400 EXC20021st Filter (Long)
KTM400 EXC20031st Filter (Long)
KTM400 EXC20041st Filter (Long)
KTM400 EXC20051st Filter (Long)
KTM400 EXC20061st Filter
KTM400 EXC20071st Filter
KTM400 SX2000โ€”
KTM400 SX2001โ€”
KTM400 SX2002โ€”
KTM450 EXC20031st Filter (Long)
KTM450 EXC20041st Filter (Long)
KTM450 EXC20051st Filter (Long)
KTM450 EXC20061st Filter (Long)
KTM450 EXC20071st Filter (Long)
KTM450 EXC G RACING2004โ€”
KTM450 EXC G RACING2005โ€”
KTM450 EXC G RACING2006โ€”
KTM450 EXC R2003โ€”
KTM450 EXC R2004โ€”
KTM450 EXC R2005โ€”
KTM450 EXC R2006โ€”
KTM450 EXC R2007โ€”
KTM450 EXC Racing20031st Filter
KTM450 EXC Racing20041st Filter
KTM450 EXC Racing20051st Filter
KTM450 EXC Racing20061st Filter
KTM450 EXC Racing20071st Filter
KTM450 MXC G RACING2003โ€”
KTM450 MXC G RACING2004โ€”
KTM450 MXC G RACING2005โ€”
KTM450 SXF20031st Filter (Long)
KTM450 SXF20041st Filter (Long)
KTM450 SXS2004โ€”
KTM450 XC2008โ€”
KTM450 XC2009โ€”
KTM450 XC ATV2008โ€”
KTM450 XC ATV2009โ€”
KTM450 XCW2007โ€”
KTM520 EXC20001st Filter (Long)
KTM520 EXC20011st Filter (Long)
KTM520 EXC20021st Filter (Long)
KTM520 EXC RACING2000โ€”
KTM520 EXC RACING2001โ€”
KTM520 EXC RACING2002โ€”
KTM520 SX20001st Filter
KTM520 SX20011st Filter
KTM520 SX20021st Filter
KTM520 SX RACING2000โ€”
KTM520 SX RACING2001โ€”
KTM520 SX RACING2002โ€”
KTM525 EXC20031st Filter
KTM525 EXC20041st Filter
KTM525 EXC20051st Filter
KTM525 EXC20061st Filter
KTM525 EXC20071st Filter
KTM525 EXC G2004โ€”
KTM525 EXC G2005โ€”
KTM525 EXC G2006โ€”
KTM525 EXC G RACING2003โ€”
KTM525 EXC G RACING2004โ€”
KTM525 EXC G RACING2005โ€”
KTM525 EXC G RACING2006โ€”
KTM525 EXC G RACING2007โ€”
KTM525 EXC R2003โ€”
KTM525 EXC R2004โ€”
KTM525 EXC R2005โ€”
KTM525 EXC R2006โ€”
KTM525 EXC R2007โ€”
KTM525 EXC RACING2003โ€”
KTM525 EXC RACING2004โ€”
KTM525 EXC RACING2005โ€”
KTM525 EXC RACING2006โ€”
KTM525 EXC RACING2007โ€”
KTM525 MXC G RACING2003โ€”
KTM525 MXC G RACING2004โ€”
KTM525 MXC G RACING2005โ€”
KTM525 MXC G RACING2006โ€”
KTM525 MXC G RACING2007โ€”
KTM525 SM R2004โ€”
KTM525 SM R2005โ€”
KTM525 SM-R2004โ€”
KTM525 SM-R2005โ€”
KTM525 SX20031st Filter
KTM525 SX20041st Filter
KTM525 SX20051st Filter
KTM525 SX20061st Filter
KTM525 SX20071st Filter
KTM525 XC20071st Filter
KTM525 XC2008โ€”
KTM525 XC2009โ€”
KTM525 XC2010โ€”
KTM525 XC2011โ€”
KTM525 XC2012โ€”
KTM525 XC ATV2008โ€”
KTM525 XC ATV2009โ€”
KTM525 XC ATV2010โ€”
KTM525 XC ATV2011โ€”
KTM525 XC ATV2012โ€”
KTM525 XC G2006โ€”
KTM525 XC-W20071st Filter
KTM540 SXS20011st Filter
KTM540 SXS20021st Filter
KTM540 SXS20031st Filter
KTM540 SXS20041st Filter
KTM540 SXS20051st Filter
POLARIS450 Outlaw MXR2008โ€”
POLARIS450 Outlaw MXR2009โ€”
POLARIS450 Outlaw MXR2010โ€”
POLARIS525 Outlaw2007โ€”
POLARIS525 Outlaw2008โ€”
POLARIS525 Outlaw2009โ€”
POLARIS525 Outlaw2010โ€”
POLARIS525 Outlaw2011โ€”
POLARISOUTLAW 5252007โ€”
POLARISOUTLAW 5252008โ€”
POLARISOUTLAW 5252009โ€”
POLARISOUTLAW 5252010โ€”
POLARISOUTLAW 5252011โ€”
POLARISOUTLAW MXR 4502008โ€”
POLARISOUTLAW MXR 4502009โ€”
POLARISOUTLAW MXR 4502010โ€”
General Product Group
Crankshafts & Parts
General Product Type
Connecting Rod
Variant Id
252015
Delivery2โ€“4 business days
14-Day ReturnsHassle-free
Easy CheckoutCard friendly
Product details

FULL DESCRIPTION

Hot Rods Connecting Rod Kit for KTM 450-525

Upgrade your motorcycle's engine with this high-performance replacement connecting rod kit from Hot Rods. Engineered for exceptional durability and reliability, this kit is designed to withstand the rigors of demanding riding conditions.

Crafted from premium hot-rolled ASTM 4115 steel, each rod is case-hardened to a hardness of 58-62 Rc, ensuring superior strength and resistance to wear. The innovative design features strategically placed side scalloping and vent slots to minimize distortion of the bearing race at high RPMs, contributing to a longer lifespan for critical engine components.

Further enhancing its performance and durability, the connecting rods are double-forged to improve grain flow and maintain precise dimensional consistency. Shot-peening and double-honing processes are employed to increase strength under heavy loads. The small ends of the rods are double-drilled to provide enhanced lubrication and cooling for the wrist pin bearings, which is essential under extreme operating conditions. To further boost lubricity and reduce friction, both the thrust washers and the crank pin bearings are silver-coated.

This comprehensive kit includes everything needed for a complete installation: the connecting rod, crank pin, crank pin bearing, top-end bearing, and thrust washers.

Key Features:
  • Constructed from hot-rolled ASTM 4115 steel with a case-hardened finish (58-62 Rc).
  • Features side scalloping and vent slots to reduce high RPM bearing race distortion.
  • Double-forged rods enhance grain flow and ensure dimensional stability.
  • Shot-peened and double-honed for maximum strength under heavy stress.
  • Small ends are double-drilled for improved wrist pin bearing lubrication and cooling.
  • Silver-coated thrust washers and crank pin bearings provide increased lubricity.
  • Complete kit includes rod, crank pin, crank pin bearing, top-end bearing, and thrust washers.
Specifications:
  • Big End Bearing Dimensions: 35mm x 43mm x 21.7mm
  • Big End Bore: 43.00 mm
  • Big End Width: 21.90 mm
  • Center to Center Length: 129.00 mm
  • Crank Pin Diameter: 35.00 mm
  • Crank Pin Length: 64.60 mm
  • Small End Bore Diameter: 20.00 mm
  • Washer Thickness: 0.95 mm
Cross-Reference OEM Part Numbers:
  • KTM: 59030015044
Before you buy

QUESTIONS? JUST ASK

Talk to John or Phil. Real people, Monday to Friday, 10:00 to 17:00.

Check the fitment table on this page against your make, model and year. Not sure? Call or email us and we will check it for you before you order.

UK delivery is ยฃ4.99, or free on orders over ยฃ60. Orders ship within 3 working days, then delivery takes 2โ€“4 business days. Delivery details

Yes. You have 14 days from delivery to return it, unused and in its original packaging. Contact us first and we will send you the return instructions. Returns policy

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