2Bros Parts

KAWASAKI KX 100 1998 - 2013 +0.50mm OVERSIZE 53.94mm TWIN RING REPLICA PISTON

£202.42

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Free UK delivery 2–4 business days

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Vertex pistons are manufactured using Low-Ex aluminium alloys with 12%, 18% or 21% silicon depending on the application. Pistons are made using gravity cast or hydraulic forging processes, then refined with a high-tech heat treatment in an automatic implant with solubilization by quench in hot water. This process uses cutting-edge technology for these aluminium alloys. Machining is completed using the latest CNC machines and software with diamond tools, achieving specific surface finishes for the final application. Every Vertex piston undergoes rigorous manual and automatic quality control. Pistons are coated with a special Molybdenum Bisulphite black coating to aid break-in and reduce friction within the cylinder. Vertex has also introduced a new, all-over Phosphate Coating, which increases hardness and offers superior adhesion qualities to the Molybdenum Coating, doubling its durability. This piston is +0.50mm oversize and 53.94mm in diameter.

Specifications
SKU
V.3614.050
Brand
Vertex
Availability
Out of Stock
SKU
V.3614.050
Brand
Vertex
Availability
Out of Stock
Delivery2–4 business days
14-Day ReturnsHassle-free
Easy CheckoutCard friendly
Product details

FULL DESCRIPTION

Vertex +0.50mm Oversize Twin Ring Replica Piston

The Vertex +0.50mm oversize replica piston is engineered to restore engine performance and reliability. Designed as a high quality replacement component, this piston features a 53.94mm diameter, providing the necessary clearance for refreshed cylinder bores. Crafted using advanced manufacturing techniques, this piston offers the durability required for demanding riding conditions.

Advanced Manufacturing and Material Quality

Vertex utilizes proprietary Low-Ex (low expansion) silicon-charged aluminium alloys to ensure structural integrity and thermal stability. Depending on the specific application, these alloys contain between 12% and 21% silicon. Each piston blank is produced through gravity casting or hydraulic forging, followed by a sophisticated heat treatment process that involves automated solubilization and hot water quenching to refine the material structure.

Precision Engineering and Coatings

Precision is maintained throughout the production cycle using state-of-the-art CNC machinery and diamond-tipped tooling. This allows for specific surface finishes optimized for engine performance. To enhance longevity and reduce friction during operation, the piston features two distinct protective layers:

  • Molybdenum Bisulphite Coating: A specialized black coating applied to the piston skirt to facilitate a smooth break-in period and minimize internal friction within the cylinder.
  • Phosphate Coating: Inspired by Formula One engine technology, this all-over coating increases surface hardness and provides superior adhesion for the Molybdenum layer. This dual-layer approach significantly extends the durability of the piston coating.

Quality Assurance

Every Vertex piston undergoes a rigorous multi-stage quality control process, combining automated inspections with manual checks. This commitment to precision ensures that every component meets strict industry standards for performance and reliability.

Key Features:
  • 53.94mm diameter (+0.50mm oversize)
  • Twin ring configuration for improved sealing
  • High-strength Low-Ex aluminium alloy construction
  • Molybdenum Bisulphite friction-reducing skirt coating
  • Durable Phosphate coating for enhanced wear resistance
  • Precision CNC machined for optimal fitment
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